High Pressure Aluminum Die Casting Factory Manufacturer for Valve/Pump/Motor Housing

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Machining: Machining Center
• Material: Aluminum
• Surface Preparation: Polishing
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 7
• Casting Surface Quality Level: 2
• Certification: ISO 9001:2008
• Delivery: 15-20working Days
• Experience: Since 2006
• Certificate Available: ISO,SGS,Certification of Raw Materials,Normal Cust
• Warranty: We Borne 100% Responsibility for Quality Problem
• Inspection: 100% Factory Inspection in House
• Sample: for Free
• OEM Experiences: 13years
• Item: Custom Homemade Metal Stamping Parts
• Quality: High Level
• Trade Assurance: Protect Your Order Everything
• Applied Software: PRO/E,Auto CAD,Solid Work ,Caxa
• Sales Team: Response Within 24 Hours
• Surface Finished: Sandblasting, Painting, Polishing, Poweder Coating
• R&D: 3 Engineers for Electric Gold Plated Stamping Part
• Port: Qingdao/Shanghai/Guangzhou
• Transport Package: Wooden Box/Cartons/as Your Need
• Specification: OEM ODM parts
• Trademark: YX
• Origin: Shandong, China
• HS Code: 73259990
• Production Capacity: According to The Customer′s Needs and Arrange The

Product Description

Product Description:


 

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any other casting process.^[1] Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.

 

Product Specifications:
Material:	Aluminum, A380, A356, ADC12, AlSi10Mg, 104, 102 etc.
Dimension:	According to the drawing or sample
Standard:	DIN GB ISO JIS BA ANSI
Casting equipment:	80T/160T/250T/300T/500Tcasting machine,Sand blasting machine,5T electri stove,Metallographic detector,Independent mould manufacturing
Production Process:	Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.
Equipment of Casting:	1. High pressure die casting machining:125T/180T/250T/280T/500T/800T/1250T 2. Gravity casting machine: 5 production lines 3. Low pressure die casting machining: 1 production line 4. Sand casting machine: 6 production lines 5. Degassing equipment and opportunities to refine the material 6. Machining: 5Sets CNC Machines;3 sets Milling machines; 3 setsTurning machines; 10 sets drill and tap machines

Die and component material and hardness for various cast metals

Die component	Cast metal
	Tin, lead & zinc		Aluminium & magnesium		Copper & brass
	Material	Hardness	Material	Hardness	Material	Hardness
Cavity inserts	P20	290-330 HB	H13	42-48 HRC	DIN 1.2367	38-44 HRC
	H11	46-50 HRC	H11	42-48 HRC	H20, H21, H22	44-48 HRC
	H13	46-50 HRC
Cores	H13	46-52 HRC	H13	44-48 HRC	DIN 1.2367	40-46 HRC
			DIN 1.2367	42-48 HRC
Core pins	H13	48-52 HRC	DIN 1.2367 prehard	37-40 HRC	DIN 1.2367 prehard	37-40 HRC
Sprue parts	H13	48-52 HRC	H13 DIN 1.2367	46-48 HRC 44-46 HRC	DIN 1.2367	42-46 HRC
Nozzle	420	40-44 HRC	H13	42-48 HRC	DIN 1.2367 H13	40-44 HRC 42-48 HRC
Ejector pins	H13	46-50 HRC	H13	46-50 HRC	H13	46-50 HRC
Plunger shot sleeve	H13	46-50 HRC	H13 DIN 1.2367	42-48 HRC 42-48 HRC	DIN 1.2367 H13	42-46 HRC 42-46 HRC
Holder block	4140 prehard	~300 HB	4140 prehard	~300 HB	4140 prehard	~300 HB

Advantages and disadvantages:

 

• Excellent dimensional accuracy (dependent on casting material, but typically 0.1 mm for the first 2.5 cm (0.004 inch for the first inch) and 0.02 mm for each additional centimeter (0.002 inch for each additional inch).
• Smooth cast surfaces (Ra 1-2.5 micrometres or 0.04-0.10 thou rms).
• Thinner walls can be cast as compared to sand and permanent mold casting (approximately 0.75 mm or 0.030 in).
• Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces).
• Reduces or eliminates secondary machining operations.
• Rapid production rates.
• Casting tensile strength as high as 415 megapascals (60 ksi).
• Casting of low fluidity metals.

The main disadvantage to die casting is the very high capital cost. Both the casting equipment required and the dies and related components are very costly, as compared to most other casting processes. Therefore, to make die casting an economic process, a large production volume is needed. Other disadvantages are that the process is limited to high-fluidity metals, and casting weights must be between 30 grams (1 oz) and 10 kg (20 lb).^{[note 3][10]} In the standard die casting process the final casting will have a small amount of porosity. This prevents any heat treating or welding, because the heat causes the gas in the pores to expand, which causes micro-cracks inside the part and exfoliation of the surface.^[4] Thus a related disadvantage of die casting is that it is only for parts in which softness is acceptable. Parts needing hardening (through hardening or case hardening) and tempering are not cast in dies.

Why choices us?
 

• In China, we have more than 13 years of experience in processing foreign companies for foreign companies.
• China manufacturer in Qingdao,not trade company
• Competitive price and nice service
• ISO/SGS passed
• Application: Automotive,medical device, electronics, toy, furniture, industrial etc.

Our Products:

1. auto parts, classic car parts

2. machine parts, pump body housing, engine parts, cylinders, pistons, transmission housing.

3. cookware parts, kitchen ware parts.

4. medical equipment parts, housing, instrument housing, I beam, housing...etc. 

5. Bicycle and motocycle parts, sport equipment parts, housings, covers, heat sinks.

Our Policy:

Innovation and developing in Technique

High level of expertise

Outstanding quality

On-time delivery to customer needs

PACKAGE:

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