• Customized Precision Aluminium Alloy Aluminum Part Die Casting
  • Customized Precision Aluminium Alloy Aluminum Part Die Casting
  • Customized Precision Aluminium Alloy Aluminum Part Die Casting
  • Customized Precision Aluminium Alloy Aluminum Part Die Casting
  • Customized Precision Aluminium Alloy Aluminum Part Die Casting
  • Customized Precision Aluminium Alloy Aluminum Part Die Casting

Customized Precision Aluminium Alloy Aluminum Part Die Casting

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: Machining Center
Material: Aluminum Alloy
Surface Preparation: Deburring
Customization:

Contact Supplier

Miss Alice
Foreign trade manager
Gold Member Since 2018

Suppliers with verified business licenses

Manufacturer/Factory

Basic Info.

Pressure Chamber Structure
Horizontal
Tolerance Grade
7
Casting Surface Quality Level
2
Certification
ISO 9001:2008
Delivery
15-20working Days
Experience
Since 2006
Certificate Available
ISO,SGS,Certification of Raw Materials,Normal Cust
Warranty
We Borne 100% Responsibility for Quality Problem
Inspection
100% Factory Inspection in House
Sample
for Free
OEM Experiences
13years
Item
Custom Homemade Metal Stamping Parts
Quality
High Level
Trade Assurance
Protect Your Order Everything
Applied Software
PRO/E,Auto CAD,Solid Work ,Caxa
Sales Team
Response Within 24 Hours
Surface Finished
Sandblasting, Painting, Polishing, Poweder Coating
R&D
3 Engineers for Electric Gold Plated Stamping Part
Port
Qingdao/Shanghai/Guangzhou
Transport Package
Wooden Box/Cartons/as Your Need
Specification
OEM ODM parts
Trademark
YX
Origin
Shandong, China
HS Code
73259990
Production Capacity
According to The Customer′s Needs and Arrange The

Product Description

Product Description:

Customized Precision Aluminium Alloy Aluminum Part Die Casting

 

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any other casting process.[1] Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.
Customized Precision Aluminium Alloy Aluminum Part Die Casting

 

Product Specifications:
 
Material: Aluminum, A380, A356, ADC12, AlSi10Mg, 104, 102 etc.
Dimension: According to the drawing or sample
Standard: DIN GB ISO JIS BA ANSI
Casting equipment: 80T/160T/250T/300T/500Tcasting machine,Sand blasting machine,5T electri stove,Metallographic detector,Independent mould manufacturing
Production Process: Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.
Equipment of Casting: 1. High pressure die casting machining:125T/180T/250T/280T/500T/800T/1250T

2. Gravity casting machine: 5 production lines

3. Low pressure die casting machining: 1 production line

4. Sand casting machine: 6 production lines

5. Degassing equipment and opportunities to refine the material

6. Machining: 5Sets CNC Machines;3 sets Milling machines; 3 setsTurning machines; 10 sets drill and tap machines

Customized Precision Aluminium Alloy Aluminum Part Die Casting
Die and component material and hardness for various cast metals
 
Die component Cast metal
Tin, lead & zinc Aluminium & magnesium Copper & brass
Material Hardness Material Hardness Material Hardness
Cavity inserts P20 290-330 HB H13 42-48 HRC DIN 1.2367 38-44 HRC
H11 46-50 HRC H11 42-48 HRC H20, H21, H22 44-48 HRC
H13 46-50 HRC        
Cores H13 46-52 HRC H13 44-48 HRC DIN 1.2367 40-46 HRC
    DIN 1.2367 42-48 HRC    
Core pins H13 48-52 HRC DIN 1.2367 prehard 37-40 HRC DIN 1.2367 prehard 37-40 HRC
Sprue parts H13 48-52 HRC H13
DIN 1.2367
46-48 HRC
44-46 HRC
DIN 1.2367 42-46 HRC
Nozzle 420 40-44 HRC H13 42-48 HRC DIN 1.2367
H13
40-44 HRC
42-48 HRC
Ejector pins H13 46-50 HRC H13 46-50 HRC H13 46-50 HRC
Plunger shot sleeve H13 46-50 HRC H13
DIN 1.2367
42-48 HRC
42-48 HRC
DIN 1.2367
H13
42-46 HRC
42-46 HRC
Holder block 4140 prehard ~300 HB 4140 prehard ~300 HB 4140 prehard ~300 HB
Customized Precision Aluminium Alloy Aluminum Part Die Casting

Advantages and disadvantages:

 

  • Excellent dimensional accuracy (dependent on casting material, but typically 0.1 mm for the first 2.5 cm (0.004 inch for the first inch) and 0.02 mm for each additional centimeter (0.002 inch for each additional inch).
  • Smooth cast surfaces (Ra 1-2.5 micrometres or 0.04-0.10 thou rms).
  • Thinner walls can be cast as compared to sand and permanent mold casting (approximately 0.75 mm or 0.030 in).
  • Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces).
  • Reduces or eliminates secondary machining operations.
  • Rapid production rates.
  • Casting tensile strength as high as 415 megapascals (60 ksi).
  • Casting of low fluidity metals.

The main disadvantage to die casting is the very high capital cost. Both the casting equipment required and the dies and related components are very costly, as compared to most other casting processes. Therefore, to make die casting an economic process, a large production volume is needed. Other disadvantages are that the process is limited to high-fluidity metals, and casting weights must be between 30 grams (1 oz) and 10 kg (20 lb).[note 3][10] In the standard die casting process the final casting will have a small amount of porosity. This prevents any heat treating or welding, because the heat causes the gas in the pores to expand, which causes micro-cracks inside the part and exfoliation of the surface.[4] Thus a related disadvantage of die casting is that it is only for parts in which softness is acceptable. Parts needing hardening (through hardening or case hardening) and tempering are not cast in dies.


Customized Precision Aluminium Alloy Aluminum Part Die Casting
Why choices us?
 

  • In China, we have more than 13 years of experience in processing foreign companies for foreign companies.
  • China manufacturer in Qingdao,not trade company
  • Competitive price and nice service
  • ISO/SGS passed
  • Application: Automotive,medical device, electronics, toy, furniture, industrial etc.

Our Products:


1. auto parts, classic car parts

2. machine parts, pump body housing, engine parts, cylinders, pistons, transmission housing.

3. cookware parts, kitchen ware parts.

4. medical equipment parts, housing, instrument housing, I beam, housing...etc. 

5. Bicycle and motocycle parts, sport equipment parts, housings, covers, heat sinks.


Our Policy:

Innovation and developing in Technique

High level of expertise

Outstanding quality


On-time delivery to customer needs
Customized Precision Aluminium Alloy Aluminum Part Die Casting
PACKAGE:
Customized Precision Aluminium Alloy Aluminum Part Die Casting
Transport:
Customized Precision Aluminium Alloy Aluminum Part Die Casting

 

Send your message to this supplier

*From:
*To:
avatar Miss Alice
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now